Navachab Gold Mine, a low-grade gold ore operation, upgrades its very low-grade ore resources using STEINERT's suite of innovative dry sorting processes. At Navachab it has been possible to double the gold grade. As the STEINERT machines require a minimum of water the technology is very environmentally friendly. The very low operating costs (a quarter of DMS costs) and modularity make the machine very easy to integrate into existing circuits. Navachab has been using STEINERT XSS T sorters since 2016. Over the last decade, these sorters have preconcentrated over 10 million tons of low-grade stockpiles and turned it into valuable ore, which were previously considered uneconomical to process. Navachab Gold Mine has now installed the next generation of STEINERT's sorting systems: STEINERT KSS EVO 6.0
Hildebrand Wilhelm – after decades of performing various senior management roles at the mine - is now responsible for proposing the future of the Navachab Gold Mine mine. He states: "The more of a holistic view you have, the better you can decide what technologies can work, as long as you understand these technologies." The next evolution being considered is a doubling of current treatment capability. Compared to previous processes using Dense Media Separation (DMS), dry, sensor-based sorting now runs at 1/4 of the overall operational costs, while doubling throughput. For these reasons, and because this process does not require water, it plays a key role in the future.
From single sensor to multi-sensor sorting
The metallurgist is amazed by the detection rate per second – and the fact that the dry sorting plant sorts 200 tons per hour to detect material falling below the CIP plant cut-off grade. "That is where the value is generated because then – with the doubled grade – the material can be profitably treated by the downstream processes," he emphasises. The former sorting systems were robust, reliable and withstood 10 years of harsh and dusty mining conditions. "But I think the computer programs hold the key to sorting. The most important thing is that the machines can be taught which is what STEINERT has done very well." This statement is a compliment to STEINERT's engineers – for their ability and desire to explain technology and share knowledge, for example John Knouwds, STEINERT's Solution Manager in Mining. As STEINERT's detectors developed, the opportunity was taken to test the Navachab ore response to a combination of sensors in order to improve gold recovery. The testwork results indicated that improvements were possible and when the time finally came to replace the single-sensor machine, it was decided to incorporate the new technology.
Sensor-based sorting combined with Intelligent.Declustering for more throughput
STEINERT has a new solution in the field of data interpretation. Particle sorting technology typically analyses and makes decisions regarding individual defined particles on the conveyor belt. When increasing throughputs, there is a higher chance for composite objects to be identified as only one particle. This can result in incorrect sorting decisions such as valuable ore being classified as waste, or waste being classified as a valuable material. With STEINERT's Intelligent.Declustering, the software extracts the individual rock from the cluster, even if the particles are very close together, and analyses it. The benefit of this process is that it now makes goals which were previously mutually exclusive compatible.
STEINERT KSS EVO 6.0: easy to maintain, time-saving and safe
The concept of the STEINERT KSS itself is not new. What's new is that the Navachab Gold Mine has opted for a multi-sensor sorting solution and is now benefitting from updating the STEINERT KSS to the EVO 6.0 version. Regular maintenance keeps performance at the highest level and reduces wear, and the EVO 6.0 generation significantly improves sorting system handling.
Contact: mining@steinert.de
